Context & Challenges
The manufacturer faced several constraints with a manual dispensing process:
- Very small substrates (details barely visible to the naked eye)
- Dispensing had to be ultra-precise and controlled
- Long production time
- Human errors
Implemented Solutions
- Integration of a JANOME robot equipped with a vision system to simplify programming and ensure precise control of dispensing on each part. At the end of each cycle, a detailed OK/NOK report is generated, ensuring full quality traceability.
- A jetting valve allows the minimum dispensing volumes required for this high-precision application to be achieved.
- The robotic system, including the valve, is fully enclosed in a protective housing with light curtains to ensure operator safety.
Key Features:
- Ultra-precise positioning and dispensing (micron scale)
- Camera-assisted programming
- Quality control
- Safety and ergonomic design
Equipment Used
Installation of a fully integrated robotic system:
- JANOME Vision Robot
- PRECIJET Jetting Valve
- Safety housing with light curtains
PreciJet®
Non-contact microdispensing of high-viscosity fluids at micro-, nano-, and subnano-liter scales at frequencies over 3000 Hz. Can handle fluids up to 2,000,000 mPas.
JR3000
The JR3000 series from Janome is a line of industrial tabletop robots designed to enhance productivity and precision across various automated processes.
Protective Safety Enclosures
Results & Benefits
- Increased precision
- Simplified programming with vision system
- Optimal motion performance
- Increased productivity
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